High-strength HT250 fatigue test cast iron base to solve deformation and fracture of the table body

Addressing Vibration and Deformation: A Selection and Application Guide for High-Performance Fatigue Test Cast Iron Bases
In fatigue testing, "vibration" and "deformation" are two major issues affecting data accuracy. Even slight shaking or imperceptible base deformation can render valuable test data meaningless. To eliminate these problems, the key lies in selecting and correctly applying a high-performance fatigue test cast iron base. This guide will provide you with references from selection to implementation.
I. Confronting Core Challenges: The Root Causes of Vibration and Deformation
Vibration issues: Stem from equipment operation, specimen fracture impact, and external environmental transmission. It interferes with sensor signals, causing "noise" in data curves and reducing the signal-to-noise ratio.
Deformation issues: Arise from insufficient base rigidity, internal stress release, or long-term heavy loading. It disrupts the baseline geometric relationship between the testing machine, fixtures, and specimens, introducing systematic errors.

II. Selection: Four Core Considerations
To choose a cast iron base that addresses the above issues, focus on the following four aspects:
1. Material and Process: The Foundation of Stability
Material: Must use high-strength gray cast iron (e.g., HT250/HT300). Its internal graphite structure provides excellent damping and vibration absorption properties, an inherent advantage unmatched by steel or concrete.
Process: Ensure it undergoes strict thermal aging treatment or natural aging. This process eliminates casting internal stresses and is key to ensuring long-term dimensional stability and resistance to bending deformation.
2. Structural Design: Ensuring Rigidity
Reinforcement rib design: The base should feature a scientifically arranged dense network of reinforcement ribs. This design achieves high load-bearing rigidity and deformation resistance with minimal self-weight, ensuring stability under dynamic loads.
3. Precision Grade: A Commitment to Accuracy
The flatness of the working surface and the straightness of the T-slots must meet national standard precision grades (e.g., Grade 1, Grade 0) based on your testing accuracy requirements. This is the physical foundation for ensuring precise equipment installation.
4. T-Slot System: Key to Integration
The size, spacing, and load-bearing capacity of the T-slots must match your testing machine and tooling fixtures. T-slots should allow bolts to slide smoothly and lock securely, providing a solid integration platform for the entire testing system.
III. Application: Installation Tips for Maximizing Performance
Proper selection must be complemented by standardized installation and application; otherwise, all efforts may be in vain.
Installation and Leveling: Must be performed by professionals using a level to ensure the base is leveled on the foundation. This is the starting point for the entire system's accuracy. For multiple bases, ensure levelness and equal height between them.
Vibration Isolation: In environments with significant vibration, install vibration isolation pads or dampers between the base and the foundation to provide dual insurance and further isolate external interference.
Standardized Fixing: All equipment and fixtures must be securely locked to the base using dedicated T-bolts and clamping plates, forming a rigid whole to avoid any minor displacement.
Conclusion
Addressing vibration and deformation is not simply a matter of "reinforcement." It requires a scientific solution based on deep understanding. A high-performance fatigue test cast iron base, with its damping properties, dimensional stability, and robust structural rigidity, provides a solution that eliminates interference at the source for your testing system. Wise selection and application will be the beginning of obtaining impeccable data.
Qili Machine Tool, Ms. Xie, 13785751790